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Application areas for the pharmaceutical and biopharmaceutical industry

Our process control systems provide the perfect software structure at the level of automated process control systems and MES. Whether you want to automate a new production facility or upgrade an existing one, we are ready to offer the best solutions for this purpose. We provide solutions for the following types of production facilities:

  • Acceptance of raw materials
  • Material flow management, warehouse management, logistics
  • Laboratory
  • Process-oriented experimental procedures
  • Packaging
  • Packaging management, Overall Equipment Effectiveness (OEE) management, production data management
  • Auxiliary plants
  • Building engineering, power engineering, energy management, GMP monitoring
  • Production
  • Order management, recipe management, production process, process engineering processes, weighing and dosing (automatic/manual), preparation and mixing systems, processing plants (batch or continuous), cleaning (CIP/SIP)

We are actively cooperating with machine and plant suppliers with whom we have automated various plants. Besides the commissioning and extension of our control systems, we also offer advice and guidance on the introduction of comprehensive MES (Manufacturing Execution System) solutions for production facilities.

Solutions for pharmaceutical production in the following areas:

We offer solutions for the pharmaceutical, biopharmaceutical and cosmetic industries. Typical examples are:

  • Integrated process automation from raw material delivery to packaging
  • Mixing and stirring tank systems
  • Refrigerating plants, ice water accumulators
  • Container handling
  • Aseptic and sterile plants
  • Spray drying plants 
  • Powder processing plants
  • Heat recovery plants
  • Air conditioning and ventilation systems
  • Warehousing systems
  • Carbon dioxide plants
  • Water supply and water treatment
  • Cooling systems
  • Energy management
  • Automatic transfer of raw materials from tank to tank
  • GMP-compliant end-to-end reporting

Special functionality for the pharmaceutical industry:

Our control systems make it possible for us to perform the following tasks:

  • ISA S88-compliant batch systems for batch and continuous processes
  • Order lists for production, cleaning and filling 
  • Batch control
  • Logistic support and facilities for centralized material and raw material management 
  • Batch traceability (pre and post-tracking) according to EC Regulation 178/2002
  • Integrated reporting system
  • MES functionalities for planning, guidance, analysis and evaluation of production processes 
  • Production-based documents and logging 
  • Electronic batch recording for batch-related messages and graphs
  • Electronic signature
  • Recipe optimization
  • FDA-compliant reports for adherence to international regulations  
  • Label and barcode handling
  • Technological automation classes for materials handling technology and route control (e.g. Danfoss VLT, SEW, Simovert
  • Technological automation classes for weighing technology (e.g. SIWAREX U/M, Schenck, Disocont/Disomat, Systec IT 9000, Software Waage)
  • Interfaces for connection to various ERP systems (e.g. SAP/R3, CHARISMA, FOSS)
  • Interfaces for connection to laboratory management systems (LIMS), e.g. Unilab
  • Machine vision systems
  • Product serialization

Our systems make it possible to achieve comprehensive automation of a pharmaceutical production in accordance with all international standards. Complete transparency of production and operational management is achieved through integration with MES. Thanks to the support of various controllers, including Siemens and Rockwell Automation, we are able not only upgrade an existing production, but also design the automation of a new one.